Toolroom

CNC Double Column Machining Centre Kao-Ming / KMC2000SDA	Table Size – 2000mm x 1250mm Movement – X 2230, Y 1400, Z 700 . Spindle rpm- 5200, Max Wt of Job – 6000 Kg.
CNC Machining Centre Dekel Maho Model DMC 70 V	Table Size – 900mm x 550mm. Movement – X 700, Y 600, Z 500mm. Spindle rpm – 8000. Max. Wt of Job – 800 Kg.
CNC High Speed Machining Centre Dekel MahoDMC 70 V hi-dyn	Table Size – 900mm x 550mm. Movement – X 700, Y 550, Z 500mm. Spindle rpm – 18000. Max. Wt of Job – 800 Kg.
CNC Machining Centre Dekel Maho Model DMC 100V	Table Size – 1250mm x 800mm. Movement – X 1000, Y 800, Z 500mm. Spindle rpm – 1500. Max. Wt. Of Job – 1200 Kg.
Jig Boring Machine Hauser Model – B 3 DR	Table Size – 600mm x 380mm. Movement – X 400, Y 250, Z 450mm . Max. Wt. Of Job – 300 Kg
CNC Lathe Machine FAMOT Model – CT 400 Series 2	Max. Job Diameter – 570mm Max. Job length Between Centre – 635mm
CNC Lathe Machine BATLIBOI Model: Sprint 25TC	Swing overhead: 650mm Maximum Turning Length: 700mm Maximum Turning Diameter: 460mm Spindle Speed: 25-3500rpm Spindle Bore: 90mm Feed Rate: 0-10,000mm/min Rapid Traverse of XY: 20,000mm/min No. of Tool Stations: 12nos. CNC System: FANUC Oi, Mate TD
High precision Profile & Surface Grinding Jung Model – JF 520-1	Table Size – 600mm x 200mm. Movement – X 600, Y 200, Z 350mm Template attachment for wheel dressing
CNC EDM Machine CHARMILLES ROBOFORM 20	Table Size – 397mm x 300mm Movement – X 300, Y 250, Z 250mm. With ‘C’Axis 360 degree. Max. Wt of Job – 200 Kg.
CNC EDM Machine CHARMILLES ROBOFORM 50.	Table Size – 750mm x 500mm Movement – X 600, Y 400, Z 450mm.With ‘C’ Axis 360 degree Max. Wt. Of Job – 1600 Kg
EDM Machine with DRO	Table Size – 550mm x 350mm Movement – X 300, Y 200, Z 250mm. Max. Wt. Of Job – 300 Kg
CNC Wire-cut Machine CHARMILLES ROBOFIL 300	Job Size – 850mm x 500mm.Movement – X 400, Y 250, Z 400mm. Max. Wt of Job – 500 Kg.
CNC Wire-cut Machine CHARMILLES ROBOFIL 310	Job Size – 850mm x 500mm x 400mm. Movement – X 400, Y 250, Z 400mm. Max. Wt of Job – 500 Kg.
CNC Wire-cut Machine ELECTRONIKA Model – CW 850 HS	Job Size – 1200mm x 800mm x 400mm. Movement – X 800, Y 500, Z 400mm Max. Wt. Of Job – 300 Kg
CNC Wire-cut Machine CHMER Model – RX 853F / S	Job Size – 1210mm x 800mm x 295mm. Movement – X 800, Y 500, Z 300mm Max. Wt. Of Job –2000 Kg
Eccentric Press Zeulenrodaped 125 T	Capacity – 125 Ton (1250KN) Maximum Stroke – 140mm Strokes per minute – 40 stroke
Injection Molding Machine Electronica Model – EMP 210 MPCL	Clamping Area – 520mm x 420mm. Shot Capacity – 514 gms. Mold Height – Min.200mm & Max.600mm
CNC Lathe Machine Designers ACE	Max. Job diameter – 450mm Max. Job Length between Centre– 380mm
CNC Lathe Machine Jyoti DX 150	Max Job Diameter – 250mm Max Job Length between Centre- 300mm Spindle speed – 50 to 5000 rpm.
CNC Milling & Boring Mikron-LMW WF – 32 D.	Table size – 530mm x 900mm Movement – X 560, Y 500, Z 400mm. Max Wt. Of job – 350 Kg.
CNC Vertical Milling BFW VF 30 CNC VS	Table size – 315mm x 1060mm. Movement – X 800, Y 350, Z 380mm.Max. Wt. Of Job – 300 Kg.
CNC Milling Machine MTAB Model: Mill Plus	Controller: Sinumeric 802D Solution Line Movement: XYZ 480X360X500mm Max. Weight of Job: 250kgs Speed Range: 10-10,000rpm Rapid Traverse: 35,30,30m/min of XYZ axis Working Surface Table: 600X350mm Accuracy: Positioning: (+/-)0.01mm Repeatability: (+/-)0.005mm Feed Rate: 10m/min
CNC Wire-Cut Electronica Super Cut 734	Clamping Area – 500mmx400mmx200mm Movement – X 400, Y 300, Z 225mm. Max. Wt. Of job – 400 Kg
CNC EDM Machine MMT SY/SV.	Table size – 400mm x 250mm. Movement – X 250, Y 150, Z 200mm. Max. Wt. Of Job – 500 Kg.
Computer Lab No of Lab – 07 Capacity	Software – Uni-Graphic, Pro-E, Auto CAD, Solid Works, Catia, Master CAM,

1. Machines are completely stripped to the bare frame. Thorough cleaning, polish, painting etc.

2. Extruder barrel and screw complete overhaul or new.

3. Gearbox replaced with new.

4. The mould carriage complete refinishing.

5. New bushings, tie bars and hydraulic cylinders are installed.

6. New rails are installed in the base.

7. Under the base, the hydraulic power pack is completely overhauled.

8. New Hi/Low pressure pumps and heat exchangers are added as are all new hoses.

9. The Mokon extruder cooling unit is replaced with new.

10. All ASCO vacuum valves are new.

11. Wiring is simplified as the LAN PLC eliminates “Home Run” device connection.

12. Hydraulic control valves are changed from 120VAC to NEW 24 VDC for added safety.

13. Hydraulic valves, as are all devices under the base, are connected to a local connection device (visible just above left of the hydraulic bladder tank). This device provides 24 VDC power to the device and connection to the PLC. It is connected to the PLC via a SINGLE Ethernet cable. There is “NO HOME RUN” wiring from a device to the PLC eliminating a maze of wires and making troubleshooting a snap.

14. The old electrical panel is completely stripped to the bare mounting board.

15. The finished electrical cabinet is completely simplified as a result of the elimination of “Home Run Wiring”.

16. The old DC motor and drive is completely removed and replaced by a New AC motor and drive.

17. The new AC drive communicates directly with the PLC. All extruder speeds are controlled directly from the Man Machine Interface (MMI) through the PLC.

18. The old fill system is completely replaced with a new electronically controlled unit. The new sanitary diaphragm fill system is constructed of 316LSS and is completely adjustable by means of the MMI. The old system required operator intervention into the sterile zone to make adjustments. Adjustments were made manually by turning a knob. No more adjustment of fills “On the Fly” with needle valves or intrusion into the Sterile Air Zone. With the new fill system there is no chance that the sterile zone could be compromised or operators injured. The new system is completely sanitary and is easily sterilized. The electronic activation resides under a cover.

19. The fill system functions as a single unit.

20. Here are various close ups of the Man Machine Interface (MMI) and the device net devices. All buttons on the front panel go directly to the device net device inside and communicate by single Ethernet wire to the PLC. The large color MMI Touch Screen is easy to read and its intuitive screens that were designed by people with years of BFS operating experience.

21. Only the black Ethernet IP cable goes back to the PLC. Local devices are easily plugged in or out for fast repair or troubleshooting.

22. A completely new CIP/SIP system is installed onto the machine. New sanitary control valves, filter housing and buffer tank are provided as part of the system. The system is completely automatic and a separate MMI is next to the system for easy operator control. A Eurotherm data logger records the results of the SIP in a CFR Part 11 compliant manner reports for batch records can then be outputed to either a PC or printer as needed. Other parameters such as Fo are also calculated by the Eurotherm.

23. A variety of additional control options are available including parison programming. Our system uses the latest style Moog controller.

24. Also available is a PC based event recorder which logs operator events, SIP, CIP and operation data.

25. A wide variety of containers trimming options are available.

26. Non-sterile machine nearing completion at our factory.

27. A filling trial is taken in the presence of the Customer.

28. Sterile machine at a Customers plant for final commissioning.

29. The finished machine is shown with optional remote screen. The finished product compares with a new machine at 1/3 the cost..

30. The end result is that, the UPGRADED machine is, better than NEW machine..